Metalworking processes often give out intense heat and create metal particles that can create disruptions in your work. Working with the best metalworking lubricants is essential for regulating the process successfully. But, the specific metalworking fluid to be used depends on the particular process. Read on to learn about the different metalworking processes and what would be an appropriate lubricant for it.
This process can include horizontal or vertical milling, honing, boring, drilling, and hobbing. Mills come with a rotating tool where the product being manufactured is set on a movable table. The cutter of the tool will start slicing from the side or the end, depending on the desired cut.
Milling is often the final process for meeting the high tolerances of metals. But this technique is also useful for removing large chunks of metal. The process of milling will usually require soluble coolants and metalworking lubricants.
The process of grinding involves using an abrasive wheel to remove metal pieces. Grinding lubricants can prevent discarded metal build-ups on the surface of the wheels. These fluids are often mixed with additives to provide anti-corrosive and cooling properties.
These metalworking lubricants can be easily used in extreme-pressure environments to promote effective heat transfer. They ensure that the individual parts of the equipment don't become overheated and can easily prevent downtime.
Since cutting is a basic metalworking technique, a vast range of cutting fluids are available in the market. These cutting fluids are designed using a specific formula to meet the requirements of the metal you are working with. Any metalworking process that involves multiple tools will benefit from the application of cutting fluids.
The fluids can protect the edges of the cutting tools and have massive applications in cutting as well as shaping techniques. These metalworking fluids will lubricate the edges of the tools and also cool them. Operations involving soft metals or anything else that generates a large amount of heat will benefit from cutting fluids with anti-wear properties.
Turning processes involve equipment like screw machines, turning centers, and lathes. The turning tools make the workpiece at low to high speeds. A soluble coolant or straight oil is applied on the tool as well as the workpiece to keep heat away. The metalworking lubricants applied in these functions will lubricate the cutter, remove chips, and prevent marring of the workpiece.
Drawing operations involve pulling metal rods through different dies that will reduce the diameter of the rod and transform it into a wire. It is one of the metalworking processes that generate a lot of heat. Therefore, a soluble, soap-based, or wax-based fluid is useful for this technique. At times, straight oils are also beneficial for the drawing process.
The techniques associated with metalworking can be extremely dangerous and require utmost precision. Finding the best metalworking lubricants remains necessary to complete the process without sacrificing safety and quality. The best additives with high-quality ingredients in the market will improve your metalworking processes and cater to the requirements of individual techniques.